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Composite Core vs Fluff Pulp Core

Same product weight. One core architecture locks 771g of liquid. The other locks 474g. The difference is not in the materials — it is in the structure.

Growth-Stage Brand
Mar 26, 2026
771g

The absorption ceiling for a composite-core pull-up pant: 771g — over 30% above the next competitor

Engineering Story

We conducted N=5 formal comparison testing between two core architectures — fluff pulp and composite — in the same product form factor. The results were not a linear difference but a structural divide.


Core Architecture Retention Capacity: Composite core 771g vs fluff-pulp core 474g — 63% capacity advantage under identical ADL conditions


The composite-core product achieved total absorption of 771g — the highest in the entire market, exceeding the second-place product by over 30%. Retention volume reached approximately 670g at a retention rate of approximately 87%. Twelve-hour overnight rewet stayed under 2g, matching the dry-back level of the category’s best-performing product — proving that massive capacity and top-tier dryness can coexist.


The fluff pulp core product achieved total absorption of 474g with a retention rate of approximately 79%. Both products weighed nearly the same (less than 1g difference), yet the performance gap reached +40.8% in retention volume and nearly 8 percentage points in retention rate.


The critical insight: the composite core’s advantage does not come from “using more SAP” or “being heavier.” It comes from the multi-layer carrier structure optimizing SAP spatial distribution (see also: the weight-performance paradox). The same SAP dosage performs dramatically differently in different structural arrangements.


This finding locked the client’s core architecture direction: fluff pulp is not “adequate but cheaper” — its performance ceiling is too low to support the brand’s positioning.


Why Only CORIO

We do not simply compare “absorption capacity” between two core types. We cross-validate under four independent test methods (triple-pressurization, national standard, capacity/retention, 12-hour overnight) and attribute performance differences to specific structural layers — whether it is SAP distribution, carrier layer count, or bonding method driving the gap.

Client Voice
“Facing the 771g vs 474g data, the client team stopped debating “whether to upgrade the core” and immediately shifted to engineering discussions about “how to upgrade while maintaining cost competitiveness.””
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