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Composite Core vs Fluff Pulp Core

Same-sized diaper, one core architecture locks 120g more liquid.

Key Result

120

grams additional capacity from composite vs fluff pulp architecture

CORIO Evidence: Composite Core vs Fluff Pulp Core

Evidence Type

Product Category

Engagement Tier

Growth

Published

Mar 26, 2026

Engineering Story

Head-to-head testing of two diapers with identical outer dimensions but different core architectures revealed a 120-gram difference in total absorption capacity. The composite SAP core absorbed significantly more while weighing less — proving that core architecture strategy matters more than simply increasing material quantity.


Why Only CORIO

The insight is not that composite cores are better — it is that core architecture is a strategic choice with quantifiable trade-offs that should be made with data, not supplier preference.

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